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Generator Maintenance
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Generator Maintenance


Generator Maintenance

TOOLS & TIPS

Generator Maintenance

Generator Maintenance
 

When it comes to servicing your generator there is always some confusion, especially if you have never done it before. Down below will be a detailed guide on every step you will need to take to make sure your generator is running smooth and remains healthy!

 

Petrol Generators:

Servicing your Petrol generator should occur once every 6 months or 100 hours and will require a service kit with the following items below (Items may vary):

  • Air Filter
  • Spark Plug
  • Petrol Filter
  • Fuel Pipe
  • Oil Filter
  • Oil Funnel
  • Spark Plug Spanner

 

Additional Items for Service:

  • Oil (According to manufacturer’s standards)
  • Trickle Battery Charger
  • Oil Pan

 

Steps for Servicing:

  • Remove the battery and place it on charge.
  • Remove the sump plug and drain the Oil into a clean oil pan, a clean pan is used in cases of the oil still being clean and it could possibly be reused.
  • Replace with clean oil through the sump plug orifice.
  • Allow the oil to filter through for a few minutes to make sure the motor is lubricated.
  • Drain the petrol via the fuel filter.
  • Replace fuel filter and pipe.
  • Fill up with clean petrol.
  • Remove the dirty air filter and replace with a clean one.
  • Remove the spark plug.
  • Place the new spark plug in, be very careful not to cross-thread when screwing it in.
  • Run the generator for a few minutes to make sure all is running fine!

Please consider watching this step by step video for a visual guide:

Diesel Generators:

Servicing your Deisel Generator should occur once every 12 months or every 300 hours and will require a service kit containing the following:

  • Air Filter
  • Glow Plug
  • Diesel Filter
  • Fuel Pipe
  • Oil Filter
  • Oil Funnel
  • Glow Plug Spanner
     

Additional Items for Service:

  • Oil (According to manufacturer’s standards)
  • Trickle Battery Charger
  • Oil Pan
     

Steps for Servicing:

  • Remove the battery and place it on charge.
  • Remove the sump plug and drain the Oil into a clean oil pan, a clean pan is used in cases of the oil still being clean and it could possibly be reused.
  • Replace with clean oil through the sump plug orifice.
  • Allow the oil to filter through for a few minutes to make sure the motor is lubricated.
  • Drain the diesel via the fuel filter.
  • Replace fuel filter and pipe.
  • Fill up with clean diesel.
  • Remove the dirty air filter and replace with a clean one.
  • Remove the glow plug (Only when needed).
  • Place the new glow plug in, be very careful not to cross-thread when screwing it in.
  • Run the generator for a few minutes to make sure all is running fine!
     

Tip! – Never run your diesel generator on less than 40% of its rated capacity as this will glaze the engine.

 

What is engine glazing?

 

Engine glazing is caused when your diesel generator is consistently being used at a load that is less than 40% of its power output. This caused carbon build up and damage to the engine cylinder sleeve.